The world of logistics and transportation cannot afford to slow down, and the trend toward sustainable logistics is working hard to catch up. Demand for shipping and delivery services is only increasing in a fast-moving, interconnected global economy. But with this growth comes greater pollution levels from vehicles and logistics networks.

For this reason, it shouldn’t be surprising that 75% of logistics companies have a focus on sustainability, according to a May 2024 survey by the Germany-based Logistics Hall of Fame. A majority of respondents rated the risk of financial loss due to climate change as “medium to high.”

This is why major efforts are underway to reduce trucking-generated pollution by implementing a sustainable logistics program. These include efforts to optimize routing, grow alternative fuel fleets, increase the use of automation, enforce stricter emissions standards, and ramp up intermodal transportation.

Optimized routing, in particular, has emerged as a powerful tool to not only reduce transportation costs but also significantly minimize carbon emissions, making logistics operations more sustainable.

The Environmental Impact of Logistics

Transportation contributes more than a third of all CO2 emissions globally, with nearly two-thirds of that coming from trucking, according to the International Energy Agency (IEA). In addition, transportation relies on petroleum products for nearly 91% of its energy, down just 3.5 percentage points from the early 1970s.

Excessive fuel usage in everything from long-haul trucking to last-mile delivery, traffic congestion, and poorly planned routes contribute to higher CO2 emissions. At the same time, regulatory pressure and consumer demand for more sustainable business practices are forcing companies to adapt.

The Basics of Route Optimization

Route optimization tools use advanced algorithms and predictive analytics, parsing historical and real-time data to identify the most efficient delivery routes. Factors taken into account include traffic conditions, weather, vehicle capacity, delivery windows, and road restrictions.

Many routing tools within a transportation management system (TMS) also include load optimization capabilities, enabling companies to maximize their available freight capacity and improve key metrics like revenue per mile, cost per delivery, and fleet utilization.

State-of-the-art route optimization tools employ dynamic multi-day route planning and scheduling across trucking modes, everything from LTL, TL, middle mile, last mile, private fleet and dedicated transportation services.

Reducing Fuel Consumption and Carbon Emissions

As route optimization enables companies to reduce the number of miles driven, an immediate, tangible benefit is a significant saving on fuel consumption.

These tools also allow drivers to avoid areas of traffic congestion, helping to improve on-time delivery performance. This not only reduces truck dwell time and, thus, tailpipe emissions, but also increases customer satisfaction.

By optimizing load capacity, companies can put fewer trucks on the road, further reducing fuel usage and emissions — further driving sustainable logistics.

The Role of Real-Time Data in Sustainable Routing

Access to real-time data on traffic, weather, and road conditions allows for dynamic rerouting to avoid delays and minimize emissions. Traffic data can come from GPS systems and platforms like Google Maps or Waze for information on congestion, accidents, and road closures.

Weather data from apps like The Weather Channel or OpenWeatherMap provide updates on conditions (thunderstorms, high wind, fog, snow) that might affect a trip, rerouting if necessary. Telematics and sensors take in data on vehicle location, speed, fuel usage, and status from onboard systems or fleet management software.

Updates from order management systems (OMS) on delivery windows and customer availability also become part of the routing equation, as does data on weight or height restrictions and road closures from transportation departments. Routing software also tracks fuel efficiency and vehicle performance, reducing environmental impact.

Other Benefits of Route Optimization

In addition to reduced fuel consumption and lower operating costs, route optimization enables faster, more reliable deliveries, improving customer relationships and fostering loyalty.

Optimized routing also helps companies meet their environmental goals through sustainable logistics. This includes compliance with government regulations and qualification for certifications such as LEED, ISO14001, and SmartWay.

Route Smarter, Stay Greener

Route optimization improves logistics efficiency and plays a crucial role in reducing carbon emissions. An investment in this technology helps drive both sustainability and competitiveness in a business climate that increasingly values environmental responsibility. By embracing sustainable logistics practices through the use of these tools, companies can reach their goals while driving down costs through efficiency gains.

Tramm, an innovator in supply chain technology, has developed an end-to-end TMS platform that combines route planning, load building, transporter management, a supply chain control tower, and a powerful mobile app. With this end-to-end approach, Tramm has solved the problem of fragmented supply chain systems by integrating key functions into a unified, scalable platform.

Tramm’s Planning and Optimization Module handles complex routing environments, accounting for variables such as rules and constraints that accurately reflect on-the-ground transport operations. It allows users to easily adapt their plans based on changing needs, including “what if” visualization and scenarios that enable real-time adjustments. A load builder/stackability app lets them automatically plan loads that are tightly synced with capacity and route optimization.

To find out how Tramm’s unified approach can drive transportation efficiency and cost savings while helping you realize sustainability goals, request a demo today.

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Listen to any quarterly earnings call from major logistics services firms like UPS and FedEx, and you’re bound to hear a plethora of statistics that deal with delivery performance: average miles per delivery stop, stops per route, packages per driver hour, cost per package, on-time delivery rate, etc.

These figures matter a great deal because they help determine the company’s profitability (or loss) that quarter, as indicators of operating performance expressed in KPIs. They also have a great deal to do with the concept of route optimization, the art and science of executing deliveries as efficiently as possible.

Within the broader scope of logistics planning – coordinating the movement, storage, and flow of goods within a supply chain – route optimization plays a key role. Transportation managers put a great deal of effort into reducing total miles, eliminating delays, and improving route density metrics (number of stops, packages per stop, per driver, etc.). Performance goals include higher on-time rates, lower operating costs, and higher customer satisfaction, among other key business objectives.

We’ll take a closer look at route optimization, why it matters, how it’s achieved, and the technology behind it.  

Aspects of Route Optimization

In logistics and transportation, whether truckloads from a plant to a distribution center or stepvans from a hub to a local run, route optimization involves finding the most efficient travel paths. Factors include the distance between points, traffic patterns, delivery windows, fuel costs, and vehicle capacity.

Determining the best fleet to use in each case is also an important success factor. Transportation managers must not only select between different vehicle types and sizes for each set of deliveries, but also the right number of each type based on fixed and variable costs. Fixed costs include driver salaries and wages, vehicle leasing or depreciation, insurance, licensing and permits, and administrative costs. Variable costs include fuel, driver overtime, maintenance and repairs, tolls, loading and unloading, and third-party fees when using a logistics provider.

In addition to vehicle type and size, other route optimization variables include product suitability and restrictions (i.e., refrigerated), road networks, customer time windows, backhaul opportunities, driver hours of service (HOS), efficient load building, and fuel/rest stop planning.

Balancing fixed and variable costs is important because it helps achieve route optimization by minimizing the total cost per delivery while maintaining efficiency and delivery schedules. By selecting the right number of vehicles, adjusting for stop density, and optimizing distances, businesses can achieve substantial savings and performance gains.

Why Route Optimization is Crucial

Through route optimization businesses can achieve greater cost efficiency, improve delivery performance, and foster sustainability. By identifying the most efficient travel routes, they can minimize fuel consumption, lower labor costs, and reduce vehicle wear and tear. This is particularly important in a competitive environment where even small cost savings can spell the difference between a division’s profit and loss.

Optimized routing helps ensure timely deliveries, improving service reliability and customer satisfaction. From an environmental perspective, it means reduced fuel usage and lower carbon emissions, supporting sustainability initiatives and regulatory compliance. This is also something that can resonate with customers who value greener transportation.

Route optimization also helps companies maximize resource utilization through increased efficiency of vehicle, driver, and asset usage. By balancing fleet capacity, stop density, and delivery schedules, transportation managers can reduce empty miles and truck idling. The result: more streamlined operations, better use of resources, and improved performance.

Logistics Challenges Affecting Route Optimization

It’s hard to believe given technological advances across logistics functions, but manual route planning is still widespread, especially among small to mid-sized businesses. Many companies continue to rely on a combination of spreadsheets, paper maps, or simple routing tools for delivery and route planning. These methods are often in use when delivery volume is manageable and the network is relatively small. But they are inefficient, lack scalability, increase costs and risk customer dissatisfaction.

As supply chains become more complex and expectations increase, the use of route optimization software is growing. Advanced tools like transportation management systems (TMS), GPS tools, and AI are becoming much more common. They all leverage real-time data, machine learning and predictive analytics to optimize routes based on factors such as traffic, weather, fuel costs, and delivery windows.

Larger enterprises – both logistics providers and shippers – rely heavily on advanced route optimization technology to manage vast delivery networks. As e-commerce growth and customer expectations rise, more companies are shifting toward automated solutions to stay competitive and improve operational efficiency.

The Role of Technology

Technology has revolutionized route optimization, enabling businesses to streamline logistics and reduce costs. Route optimization software integrates GPS, telematics, and algorithms,  analyzing real-time and historical data to create the most efficient travel paths. These tools consider variables like traffic patterns, weather, delivery time windows, and vehicle capacity.

AI and machine learning enhance these capabilities with predictive analytics, looking at traffic trends, fuel costs, and customer demand to anticipate delays and proactively recommend adjustments. Machine learning models continuously refine routing strategies by analyzing historical data, improving accuracy and adaptability.

By integrating these technologies into logistics planning, companies can reduce total miles driven, minimize delays, and optimize resource use. This helps them achieve their key goals (cost savings, higher on-time delivery rates, improved customer satisfaction).

Key Features of Route Optimization Software

Route optimization software gives logistics managers an advanced tool for improving efficiency and reducing costs. A key feature is vehicle selection. When the optimal vehicle is chosen for each route based on capacity, cost, and suitability, it maximizes utilization and reduces costs. Dynamic route adjustments allow for real-time updates based on changing traffic, weather conditions, or unexpected delays, helping maintain on-time performance.

Multi-stop optimization efficiently sequences stops for deliveries, reducing total miles driven and improving route density. Beyond basic stop sequencing, route optimization software should be designed to handle the complexity, nuances and business rules of each company. This could include factoring things like load building based on relative item weight, customer delivery windows, and site restrictions, to optimize stop sequencing.

System integration ensures seamless communication with WMS, TMS, and fleet management systems (FMS), providing end-to-end visibility across functional areas. And driver behavior analytics enhance efficiency and safety by monitoring factors such as speed, braking patterns, and fuel consumption.

Best Practices for Implementation

Successfully implementing route optimization software requires a strategic approach. Start by defining clear objectives that align with your business goals. This includes identifying key metrics such as cost savings, delivery speed, or carbon emissions reduction in order to measure success effectively.

Invest in scalable technology that can grow with your business. As you expand or deal with demand spikes, the solution should be able to adapt to meet changing demands without disrupting workflows.

Provide thorough training in order to maximize the benefits of routing tools. A well-trained workforce leads to better decision-making and greater efficiency.

Prioritize continuous monitoring and adjustment. Real-time analytics can identify inefficiencies, respond to changing conditions, and fine-tune processes. Regular reviews ensure the system continues to deliver value over time and adapts to evolving challenges.

Partnering with the Right Technology Provider

Key characteristics to look for include proven expertise in logistics software and analytics, as well as an understanding of your industry's specific needs. Scalability is another important requirement, future-proofing the technology so it can grow with your business and adapt to changing needs. The ability to provide seamless integration via API or EDI with WMS, TMS, and FMS sets up real-time data sharing and better collaboration across the supply chain.

The right provider should be able to deliver a realistic implementation timeline that factors in data readiness, integration complexity, user training and any customization. For SMBs with fewer requirements, it can happen in a matter of weeks; in more complex enterprise scenarios it can take 3-6 months, often in a phased rollout.  

Continuous updates ensure the technology stays on track with advances in AI, machine learning, and predictive analytics. The provider should also be able to deliver a tailored solution that addresses your unique requirements. This will help optimize performance, increase efficiency and cost savings, and improve delivery speed and accuracy, delighting customers and building loyalty.

A Tech-Driven Route To Greater Transport Efficiency

Route optimization has become a cornerstone of supply chain management, and a reliance on outdated manual processes falls woefully short of achieving its goals. Through advanced technology, businesses can become more efficient, save on costs, and improve customer satisfaction and sustainability.

Tramm, an innovator in supply chain technology, has developed a cloud-based end-to-end TMS platform that combines route planning and load building, transporter management, order management, a logistics control tower, and a mobile app. With this approach, Tramm has solved the problem of fragmented supply chain systems, integrating key functions into a unified, scalable system.

Tramm’s Planning and Optimization Module leverages powerful algorithms to handle complex routing environments, accounting for variables that accurately reflect on-the-ground transport operations. Its dynamic multi-day route planning handles scheduling for primary, secondary, and service-based fleets. Users can easily make real-time adjustments based on changing needs, including “what if” visualization and scenarios. A load builder/stackability app automatically plans loads that are tightly synced with capacity and route optimization.

To find out how Tramm’s unified approach can drive transportation efficiency and cost savings while helping you realize sustainability goals, request a demo today.

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Years back, UPS had a catchy marketing tagline that said, “We Love Logistics.” Well, given the complexity and increasing demands on logistics and supply chain teams, you had better love it, as it’s a highly demanding discipline. This is why decision-making in logistics needs advanced analytics backup: There’s little margin for error when contracts and valuable customer relationships are riding along with each delivery.

Advanced analytics are, in fact, transforming logistics processes in everything from route optimization to driver hours of service, dispatch and delivery, transporter selection, and even yard management. Among the many benefits of this kind of digital approach are greater operational efficiency, lower costs, and improved customer satisfaction.

The Role of Advanced Analytics in Strategic Logistics Decisions

Advanced analytics uses sophisticated techniques and tools to analyze data, uncover deep insights, predict trends, and improve decision-making. It goes beyond simple descriptive analytics or a summary of historical data, using methods that provide actionable outputs and strategic guidance.

Predictive analytics, as the name implies, involves using statistical models and machine learning algorithms to forecast future outcomes based on patterns in historical data. The next step beyond that is prescriptive analytics, which recommends specific actions to achieve desired outcomes through analysis of potential scenarios and their implications.

Helping power decision-making in logistics, control towers have risen in importance as a way to manage the complex flow of inbound/outbound assets, loads, and team members. Primarily, it’s a centralized hub that provides end-to-end visibility, real-time monitoring, and coordination of supply chain activities. Logistics managers access a control tower to track shipments, manage exceptions, and make data-driven decisions geared toward optimized operations.

How Analytics Lead To Better Logistics Decision-Making

Advanced analytics plays a transformative role in optimizing transportation and delivery. Here are specific examples that highlight its impact:

Route Optimization

Real-time analytics assess traffic patterns, weather conditions, and fuel costs, as well as factors like delivery windows and vehicle/site/production restrictions, to determine the most efficient routes. For example, a transporter uses GPS-enabled analytics to avoid congested roads, helping speed up delivery and reduce fuel costs.

Route optimization tools leverage advanced algorithms to improve load planning and cross-docking. They can also optimize planning for multi-modal transportation (LTL and FTL, box trucks and sprinter vans for last mile, etc.), multi-day, and multi-fleet scenarios.

ETA Predictions and Updates

Analytics integrates real-time tracking and other telematics data and compares it with planned data and historical patterns to provide accurate delivery ETAs. Transporters and couriers use advanced analytical models to provide updates on delays due to traffic or bad weather, improving transparency and satisfaction.

Evaluating Transporter, Fleet Performance

Advanced analytics help assess and improve both transporter and fleet performance. By tracking key metrics such as on-time delivery rates, claims for damaged goods, and cost efficiency, shippers gain valuable insights into transporter reliability and efficiency. These metrics help identify high-performing carriers and drivers, enabling shippers to negotiate favorable contracts and foster long-term partnerships.

For fleet drivers, analytics can evaluate metrics on adherence to schedules, fuel efficiency, safety records, and driving behaviors like braking or speeding. This helps maintain high standards while identifying areas for training or improvement.

Integrated analytics can also consolidate data across all third-party and fleet operations. This helps shippers optimize fleet utilization, balance workloads, and replace underperforming drivers or carriers, enhancing supply chain's performance and reliability.

Shipment Consolidation and Load Optimization

Data models analyze shipment volumes and destinations to maximize cube utilization and reduce the number of trips. Logistics providers can use this advanced modeling to consolidate LCL freight from multiple shippers heading to the place, lowering operating costs and simplifying scheduling.

Best Practices for Implementing Analytics in Logistics

Successfully integrating analytics into logistics operations requires strategic alignment and thoughtful execution. Start by fostering a data-driven culture. All teams, from operations to management, must understand the value of analytical decision-making. This kind of mindset shift is essential for embracing data analytics as a core part of the logistics workflow.

Invest in integrated technology to streamline data flow and visibility. Combining analytical tools with assets like a Transportation Management System (TMS), a Warehouse Management System (WMS), and a logistics control tower contributes to greater efficiency by consolidating multi-source data. Integrating these complementary systems in a logistics tech stack facilitates seamless communication and better analytical outcomes.

Prioritize quality, real-time data to enable responsive decision-making. Determine what kind of data you need and how often you need it. Do you need weekly or daily logistics reports, or do you need up-to-date information every time you log into the dashboard? Access to real-time data analytics lets you monitor and analyze trends over time, allowing you to better respond to opportunities and eliminate inefficiencies.

Better Decision-Making in Logistics, Fueled By Advanced Analytics

Analytics are transforming logistics by enabling data-driven decisions that improve efficiency and customer satisfaction. Predictive and prescriptive analytics help forecast trends and recommend strategies to address challenges such as route optimization, transporter selection, and improving on-time performance.

A logistics control tower offers comprehensive, real-time visibility into logistics and supply chain activities. Integrating it with TMS and WMS, overlaid with analytics, helps logistics teams reduce costs and respond faster to disruptions and market shifts.

Tramm, an innovator in supply chain technology, has developed an end-to-end TMS platform that combines order management, route planning and load building, transporter management, a logistics control tower, and a powerful mobile app. With this comprehensive approach, Tramm has solved the problem of fragmented supply chain systems by integrating key functions into a unified, scalable platform. Tramm’s business intelligence tools increase performance at the fleet and driver level by empowering data-driven decision-making.

To find out how Tramm’s unified platform and advanced analytics can help you drive transportation efficiency and improve decision-making in logistics, request a demo today.

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In the world of B2B commerce, having an efficient order management process is a baseline capability. Especially when large order loads are involved, the ability to achieve a high percentage of orders shipped complete drives significant transportation savings, as split shipments eat away at margins.

There are several factors that drive an increased reliance on split shipments for large order loads, sometimes acting in combination to exacerbate the issue. These include how inventory is distributed in a network, the pressure on stock levels from large orders, and the operational strain it can cause. That’s why order management precision and efficiency is at such a high premium, especially when disruptions like a major port strike throw a wrench in the works.

This article examines split shipments and the issues they cause within the supply chain and distribution and explores some best practices to avoid them. The aim is to help reduce operating expenses, improve product availability, and increase customer satisfaction.

Definition and Causes of Split Shipments

A split shipment happens when an order is divided into multiple shipments due to low stock levels, logistical constraints, or both. Often, businesses feel forced to ship what’s available immediately and send the rest later, hoping that customers can get by on the partial order in the meantime.

Some common causes of split shipments on large B2B orders include the following:

• Multiple suppliers: Variations in supplier lead times or stock availability can cause parts of the order to arrive at different times.

• Order complexity: Large orders often involve diverse products with different handling, storage, or shipping requirements. For instance, temperature-sensitive or hazardous goods requiring specialized transportation often lead to separate shipments.

• Order prioritization: High-priority, in-demand products are time-sensitive, which can lead to shipping what’s on hand separately while waiting for replenishment to send the rest.

• Warehouse fulfillment: Large orders can tax the resources of warehouse operations. SKUs stored in different locations or those requiring a different picking process can cause delays, leading to split shipments.

• Backorders and lead time variation: Some items have significantly different supplier lead times, forcing businesses to ship only a portion of their available inventory and put the balance on backorder.

• Inefficient systems: Without an advanced order management system (OMS), businesses lack real-time inventory visibility across multiple locations. This leads to fragmented fulfillment decisions and more split shipments.

The High Cost of Split Shipments

While some split shipments are inevitable or unavoidable due to external factors, costs go up along with higher frequency. Transportation is clearly the highest direct cost, as it’s generally the second highest expense as a percentage after labor, and more trips are required. There’s also the added complexity of scheduling additional pickups with transporters.

Speaking of labor, split shipments also hit this cost center, as they lead to more man-hours spent preparing orders through picking and packing.

Indirect costs include damage to customer relationships and reputation and the potential loss of future business. B2B customers rely on complete orders to meet production schedules or product demand. As a result, many retailers have implemented on-time in-full (OTIF) requirements. The idea is to enforce greater supply chain optimization by tight collaboration among retailers, brands, transporters, and logistics service providers.

Failure to meet OTIF requirements results in fines and penalties. A McKinsey study found that many retailers in North America are tightening OTIF requirements by narrowing delivery windows and increasing fines while revising the definition of in-full delivery.

A higher incidence of split shipments can reflect deeper issues of poor inventory management, such as stock imbalances or inefficient replenishment processes. Finally, they contribute to higher carbon emissions from the additional truck trips required.

Other Split Shipment Headaches in B2B

Split shipments introduce complexities that impact multiple areas of operations, including order tracking, invoicing, and customer communication. Each contributes to inefficiencies, often leading to higher costs, increased labor, and a decline in service quality.

Tracking Complexity

When shipments are split, tracking the order status becomes more complicated because different segments move independently through the supply chain. Logistics teams have to track each portion of the order separately, from inbound inventory to fulfillment and delivery. This involves monitoring multiple tracking numbers, the status of transporters, and estimated delivery times.

Managing Multiple Invoices

Split shipments often lead to multiple invoices, complicating accounts payable for both the shipper and customer, including reconciliation of multiple invoices against the original order. Each invoice might include different shipping costs, taxes, and fees, adding to administrative overhead. In some cases, customers might withhold payment until the entire order is delivered, adding more complexity and delaying closing the transaction.

Customer Communications

In B2B transactions, logistics and delivery impact a customer’s production schedules, inventory levels, and downstream operations. Shippers need to manage expectations around timing, coordination, and delivery schedules. Customers often rely on complete shipments to avoid production downtime, which causes frustration and the pain of adjusting internal processes.

Split shipments also require customers to coordinate with receiving teams across multiple deliveries. Additional labor and resources are needed to accept, inspect, and verify each portion of the order upon arrival.

Leveraging Technology to Optimize B2B Order Management

Advances in technology for supply chain and logistics have made it easier for businesses to optimize their inventory and order management processes in order to reduce the incidence of split shipments. Here are some examples.

WMS

A warehouse management system (WMS) provides real-time updates on inventory levels, enabling better decision-making and reducing stock-outs that lead to split shipments. Most systems can also automate inventory replenishment to ensure that items in high demand remain in stock, reducing the need for split shipments.

OMS

An order management system (OMS) integrates order data from various sources (e-commerce platform, ERP, CRM, WMS, etc.), providing visibility into inventory availability. This helps drive a higher percentage of “order complete” confirmations before shipment. An OMS also has consolidation logic for prioritizing full order fulfillment vs. partial shipments.

Tramm, a developer of a leading unified supply chain management platform, combines a powerful OMS within its transportation management system (TMS) suite. This integrated approach provides end-to-end visibility and control over order fulfillment and shipping processes. Tramm’s Order Management Module ensures that orders are fully consolidated before being released for shipment, while the TMS manages transportation in the most efficient, cost-effective manner.

Using real-time data synchronization, Tramm’s integrated approach ensures that any changes in order status, inventory levels, or shipping schedules are immediately reflected across both systems. This allows the OMS to quickly adjust fulfillment strategies if stock availability or transporter issues arise, reducing the need to rely on split shipments.

Predictive Analytics and Demand Forecasting

Predictive analytics tools tap the power of AI to enable proactive inventory management. By more accurately forecasting demand and optimizing inventory levels, both stockouts and split shipments are reduced. This technology enables users to foresee potential supply chain disruptions and adjust fulfillment strategies accordingly.

Automated Fulfillment and Transporter Routing

Fulfillment automation reduces errors in picking/packing, allowing a higher percentage of full orders to be processed and minimizing the need for split shipments.

Smart routing automatically directs orders to the most appropriate warehouse or fulfillment center, optimizing shipments and reducing transportation costs. Tramm’s Planning & Optimization Module uses advanced algorithms and visualization tools to drive better, faster load and routing decisions. The result is operational cost savings, including reduced split shipments and highly responsive planning capabilities.

Supplier Collaboration and Data Sharing

Collaborative planning includes sharing inventory and demand data with suppliers, improving stock replenishment, and reducing the likelihood of split shipments. By employing Vendor-Managed Inventory (VMI), suppliers manage stock levels, helping ensure that products are consistently available. This minimizes the need for split shipments due to out-of-stocks.

Best Practices to Minimize Split Shipments in B2B Order Management

Companies can take several steps to improve their order management processes, increase efficiency, and increase the percentage of “shipped complete” orders.

Centralized Inventory Management

Centralized inventory involves keeping all stock in one primary location, such as a warehouse, fulfillment center, or other storage facility. This central hub typically manages not only inventory but also key logistics functions like order processing and fulfillment.

In a centralized inventory system, the majority of operations, including order management and distribution, are handled from this single location, even when there are multiple sales channels or retail outlets. This strategy reduces the need for split shipments due to inventory imbalances.

Order Consolidation Policies

Order consolidation involves combining multiple orders into a single shipment. This can be done by centralizing items from multiple orders into a single location or by combining multiple orders from different sales channels into a single system.

Order consolidation can benefit businesses in several ways. This includes lower transportation costs based on economies of scale, better management of stock levels due to fewer shipments, overall simplified logistics, and a better customer experience through more complete orders.  

Smart Reordering Strategies

Smart reordering is a rules-based, automated process utilizing data analytics and AI to manage inventory levels and optimize replenishment. Unlike traditional reordering, which relies on manual tracking or fixed schedules, smart reordering uses real-time data (sales trends, demand forecasting, lead times, supplier performance, etc.) to predict when SKUs will need to be replenished.

This approach helps ensure that critical and/or high-demand products are always in stock, preventing backorders and reducing the need for split shipments.

Transparent Customer Communication

This seems like an obvious point, but too many organizations fail to keep customers updated on order status. This is especially important when unexpected drops in inventory levels or logistics snafus require a split shipment.

Always give customers the option of waiting for replenishment to send a complete order or receiving a partial shipment first. In some cases, the added expense of expedited transportation comes into play to make things right and keep to their schedule.

Continuous Monitoring and Adjustment

Regularly analyzing order data helps identify patterns that lead to increases in split shipments. By tracking trends in demand, stock levels, and fulfillment performance, you can proactively adjust inventory management, including redistributing stock across locations or improving order consolidation processes.

Leaning On Technology to Optimize Large Order Loads

Minimizing split shipments is important to maintain supply chain efficiency and reduce transportation costs. Software such as OMS, WMS, and predictive analytics tools can improve inventory management and streamline fulfillment processes. Best practices such as smart reordering, order consolidation, and continuous monitoring help reduce the incidence of split shipments.

Tramm integrates transporter management, route optimization, order management, customizable dashboards, and a control tower to optimize routing and order allocation. When shipments do need to be split, Tramm automates the process based on operational and resource requirements.

Tramm’s FleetVision Module gives users access to precise real-time data and insights. With a better understanding of fleet operations on a granular level, they can manage each load more effectively and implement performance improvement measures. The result is greater efficiency, reduced costs, and improved customer satisfaction.

To learn more about how Tramm can drive measurable improvement in your supply chain and logistics operations, request a demo today.

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